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NPI Quality Assurance Engineer IV

Make your mark at the world’s largest HVAC company

Daikin Applied is seeking an NPI Quality Assurance Engineer IV ! In this critical role, you will lead the establishment of a World-Class quality culture at Daikin transforming quality into a competitive advantage, by reducing customer escapes, improving company warranty costs, and delighting the customer with smooth and timely product launches. This will be accomplished by ensuring that products consistently meet quality and regulatory standards through planned and systematic activities as part of an improved Product Introduction Process (NPI). This requires partnering with the product design team, supplier quality & factory quality assurance throughout the entire product development lifecycle, from Ideation to Design & Development and Production Launch.

Come be a part of an exciting journey at Daikin Applied, where innovation and excellence drive our every endeavor!

Location: In Office, Plymouth, MN

Role Overview:

The NPI Quality Assurance Engineer is a critical role, ensuring that quality is integrated into the product lifecycle from concept to initial design through full-scale production launch of large, complex electro-mechanical assemblies. You will lead the product quality planning activities throughout assigned NPI projects, driving accountability for quality through the gate review process and ensuring seamless New Product Introduction (NPI) across manufacturing sites in the U.S. & Mexico.

What you will do:

Execute, improve & track Critical-to-Quality NPI processes, ensuring Product Design & Quality Assurance Engineering expertise and methodologies are leveraged during New Product Introduction (NPI), namely Critical-to-Quality elements including:Historical Quality Reviews & Quality Design TargetsEmbedded participation in Product Design Team, supporting Preliminary Design Risk Assessments, Boundary Diagrams, DFMEA, Design Reviews (DFMA & DFQ), DVP & R and providing quality & risk knowledge transfer phase-to-phase throughout the NPI projectsProduct Design, Manufacturing & Quality Readiness ReviewsCross-functional collaboration with Supplier Quality & Manufacturing engineering to ensure robust NPI Project PPAP plan & Process Mapping and PFMEADevelopment of Control Plans for new productProvide hands-on product build support for all physical builds such as Prototype Builds (ECS), Manufacturing Check Samples (MCS), Closure of findings, and production release hand-shake with Manufacturing QC TeamDrive continuous improvement of the NPI processCreates, executes and manages product quality assurance plans for NPI products, aligning with corporate policies, goals and strategic initiatives, meeting expectations for Quality functions at each manufacturing facilityAnalyzes, evaluates, and presents Quality Scorecards for NPI projects, assessing quality impact from factors (such as product design risk, manufacturing capabilities and concerns, supplier quality risks, and validation and verification of new products) to cross-functional management teamCollaborates with engineering managers and lead engineers to ensure new products meet quality targets in accordance with the NPI (New Product Introduction) and to identify and support design problem resolution for existing productsOversees the quality assurance engineering reviews of design documentation for compliance with stated requirements, including vendor and company quality recordsSupports the development and initiation of standards and methods for inspection, testing and evaluationSuggests and debates alternative methods and procedures in solving problems and meeting changing market conditionsKeeps management team abreast of significant issues or developments identified during quality assurance activities and corrective actionsPrepares and presents technical and program information to the management teamEstablish basic quality disciplines (problem solving, data collection, prioritization and metrics). Develops initial and subsequent modifications to the quality improvement program to delineate areas of responsibility, personnel requirements, and operational procedures within programReviews data obtained during all quality control and quality assurance activities to ensure consistency with company policies and procedures. Reviews technical problems and procedures and recommends solutions or revisions

What’s in it for you:

The ability to make an impact and shape your career with a company that is passionate about growthThe support of an organization that believes it is vital to include and engage diverse people, perspectives, and ideas to achieve our best

Minimum Qualifications:

Bachelor’s Degree or equivalent experience in Engineering or a related fieldMinimum 12-15 years of relevant NPI experience, with at least 5 years in each of two of the following: Manufacturing Operations, Product Development, or Quality OR previous experience as a NPI/NPD Product Quality Assurance EngineerTrack record of successful project management, project team experience, bias for action and passion for excellenceStrong knowledge of product quality, process quality and design engineering, with hands-on experience leading and participating in DFMEA & PFMEA execution, industrial manufacturing processes, specifications, testing and inspectionsAbility to travel to Daikin’s key sites throughout the U.S & Mexico (up to 25%). Some overseas travel may be required.Work visa sponsorship is not available for this position 

Preferred Qualifications:

10+ years of related NPI experience in multiple cross-functional rolesRelevant ASQ Certification(s), Six Sigma, DFSS, APQP, Total Quality Management (TQM), & Lean (or other reputable certification body)Experience with HVAC, compressors, pumps, or fluid handling systems.Advanced knowledge of complex electro-mechanical assembly and/or welding   processes.

Benefits:

Daikin Applied offers the following benefits for this position, subject to applicable eligibility requirements:Multiple medical insurance plan options + dental and vision insurance 401K retirement plan with employer matchPaid time off and company paid holidaysPaid sick time in accordance with the federal, state and local lawTuition Reimbursement after 6 months of continuous service

The typical annual base salary for this position ranges from $109,100 - $183,200 plus a 15% bonus in Minnesota. The range displayed represents the pay range for all positions in the job grade which this position falls. Individual base pay will depend on a wide range of factors including your skills, qualifications, experience, and location.  

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If you're looking for an engaging career with growth opportunities in a supportive environment, you'll love a career at Daikin Applied!