Plovdiv, BGR
34 days ago
Maintenance Engineer
The Maintenance Engineer is responsible for ensuring the optimal operational efficiency and reliability of all plant equipment, machinery, and facilities. This role involves developing and executing preventive maintenance programs, managing complex equipment repairs, troubleshooting mechanical and electrical issues, and leading continuous improvement projects to enhance safety, quality, and productivity. The engineer acts as a technical expert, minimizing downtime and extending asset life through effective maintenance strategies. **General Responsibilities** # Maintenance Strategy & Execution + Develop, implement, and manage **Preventive Maintenance (PM)** and **Predictive Maintenance (PdM)** schedules and procedures to maximize equipment uptime and minimize reactive maintenance. + Lead the investigation and resolution of complex mechanical, electrical, hydraulic, and pneumatic faults on production machinery and utility systems. + Utilize and manage the **Computerized Maintenance Management System (CMMS)** for work order tracking, asset history, and spare parts inventory control. + Oversee and coordinate maintenance technician activities, ensuring all repairs and service work are completed safely and to high quality standards. # Reliability & Continuous Improvement + Conduct **Root Cause Analysis (RCA)** for significant equipment failures and chronic issues, implementing permanent corrective actions. + Identify opportunities for equipment upgrades, modifications, and process improvements to enhance reliability, efficiency, and reduce operational costs. + Manage capital projects related to equipment replacement, facility expansion, and technology upgrades. + Monitor key performance indicators (KPIs) such as Mean Time Between Failures ( **MTBF** ) and Mean Time To Repair ( **MTTR** ) and develop strategies to improve them. # Safety & Compliance + Ensure all maintenance activities comply with local, state, and federal safety regulations (e.g., OSHA, environmental). + Develop and enforce **Lockout/Tagout (LOTO)** procedures and other critical safety protocols. + Conduct safety audits and risk assessments on new and existing equipment. # Inventory & Documentation + Specify and manage critical spare parts inventory to ensure availability while optimizing inventory holding costs. + Maintain accurate and detailed maintenance records, equipment schematics, and technical documentation. # Technical Skill Development & Training + **Assess Skill Gaps:** Conduct regular technical competency assessments of maintenance technicians to identify individual and team skill gaps (e.g., PLC programming, complex equipment troubleshooting, precision alignment). + **Develop Training Content:** Create and deliver high-quality technical training materials, including Standard Operating Procedures (SOPs), job aids, and hands-on modules, to address identified gaps. + **Mentor Technicians:** Act as a technical mentor and coach to maintenance personnel, fostering a culture of continuous learning and technical excellence. + **Manage External Training:** Coordinate with equipment vendors and external training providers to schedule specialized training sessions for new technologies or complex machinery. # Procedure Development & Documentation + **Standardize Work:** Develop, author, and maintain clear, concise, and safe **Maintenance Procedures, Standard Work, and LOTO (Lockout/Tagout)** documentation for all critical assets. + **Audit Procedures:** Periodically review and audit existing PM/PdM procedures for accuracy, effectiveness, and compliance with safety standards, updating them based on failure data and best practices. + **Technical Library Management:** Ensure all equipment manuals, electrical schematics, and hydraulic drawings are properly archived and accessible to the maintenance team via the CMMS or a central repository. **Experience / Qualifications** A university degree required (i.e. Bachelors degree) or equivalent relevant work experience. # Problem-Solving: _Exceptional analytical and troubleshooting skills under pressure._ # Communication: _Excellent written and verbal communication skills to interact with technicians, management, and vendors._ **Instructional Skills:** Demonstrated ability to **develop and present technical training content** to an adult audience with varying levels of experience. **Documentation Proficiency:** Proven ability to create professional, unambiguous technical documents, procedures, and reports. # Familiarity with Training Models: _Experience with structured On-the-Job Training (OJT) programs, apprenticeship models, or technical skill matrices is highly beneficial._ # Smarter _Together_ + Collaborating at Sensata means working with some of the world’s most talented people in an **enriching environment** that is constantly pushing towards the next best thing + Employees work across functions, countries and cultures gaining **new perspectives** through mutual respect and open communication + As OneSensata, we are working together to make things work together Click here to view Sensata Recruitment Privacy Statement (https://www.sensata.com/sensata-recruitment-privacy-policy) Click here to view our Sensata Recruitment Privacy Statement for China (https://www.sensata.com/sites/default/files/a/sensata\_china\_recruitment\_privacy\_policy.pdf) **NOTE: If you are a current Sensata employee (or one of our Affiliates), please** **back out of this application** **and log into Workday via the Company Intranet to apply directly. Type "FIND JOBS" in the Workday search bar.** Return to Sensata.com **Read our Fraud Advisory (https:** //www.sensata.com/careers) # Sensing is what we do. In fact, our name Sensata comes from the Latin word sensate for ‘those gifted with sense’. Our focus on sensing is also reflected in our logo, which spells Sensata in Braille. Sensata Technologies is a global industrial technology company striving to create a safer, cleaner, more efficient and electrified world. Through its broad portfolio of mission-critical sensors, electrical protection components and sensor-rich solutions, Sensata helps its customers address increasingly complex engineering and operating performance requirements. With more than 19,000 employees and global operations in 15 countries, Sensata serves customers in the automotive, heavy vehicle & off-road, industrial, and aerospace markets. Learn more at **sensata.com** and follow Sensata on LinkedIn (https://www.linkedin.com/company/sensata-technologies/) , Facebook (https://www.facebook.com/SensataTechnologies) , **Instagram (https://www.instagram.com/sensatatechnologies/)** and X (https://twitter.com/Sensata) . # Note to applicants for positions in the United States: + Sensata Technologies, Inc. (US) is proud to be an Equal Opportunity and Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran or any other basis protected by federal, state or local law. + View The EEO is the Law poster (https://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm) and its supplement (https://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm) . + Sensata Technologies, Inc. (US) participates in E-Verify. View the E-Verify posters (https://www.e-verify.gov/sites/default/files/everify/posters/EVerifyParticipationPoster.pdf) If you are an individual who requires a reasonable accommodation in connection with the hiring process and/or to perform the essential functions of the position for which you applied, please make a request to the recruiter or contact accommodations@sensata.com # Diversity Statement We are dedicated to ensuring our employees feel a sense of belonging (https://www.sensata.com/sites/default/files/a/Sensata%20DEI%20Policy%20FINAL.pdf) and respect every day. We believe that every individual has unique insights that others can learn from. Working at Sensata means you can bring your whole self to the table. Our goal is to achieve fair representation of women, minorities, veterans, people with disabilities, and all types of diversity among all levels in our organization. Note to applicants for positions in the United States: Sensata Technologies, Inc. (US) is proud to be an Equal Opportunity and Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender identity, sexual orientation, age, national origin, protected veteran status, disability or any other basis protected by federal, state or local law. View The EEO is the Law poster https://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm and its supplement https://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm Sensata Technologies, Inc. (US) participates in E-Verify. View the E-Verify posters https://www.e-verify.gov/sites/default/files/everify/posters/EVerifyParticipationPoster.pdf
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