Job Description:

Here at Mars we have an exciting opportunity for an individual seeking employment to come and join our factory team as an Extruder Operator.

The Extruder Operator will be a multi-skilled packing associate who is responsible for achieving maximum efficiency of our packing lines whilst ensuring the highest safety and quality standards are maintained. The extruder operator will also play a pivotal role in identifying and delivering continuous improvement projects within the packaging hall.

Key Responsibilities

This role will be an entry level role into the Extrusion/Processing role and will develop capability to perform the following responsibilities:

Perform all of the following duties on a rotational basis in the processing area of the plant.  This includes operating all systems, performing all quality checks, maintaining conformance reports and system logs, and  troubleshooting all aspects of each system :

    Batching - schedule, batch and assure accurate dispersion of the correct commodities, control hardstock grinding and amounts into each recipe that is delivered to the mixed meal system.

    Extrusion - extrude mixed meal and dry kibbles that meet all quality specifications and optimize plant capacity.

    Coating - coat and blend kibbles with tallow and digest into the finished product according to recipe requirements; coordinate with packaging and extrusion to optimize product stream and bunker inventory levels.

Manage and set strategy for the five processing systems to ensure meeting or exceeding production schedule in the most efficient manner possible.

Maintain a safe and clean work environment to promote associate safety and product integrity.

Ability to actively address food safety and quality concerns.

Troubleshoot processing systems that are not performing properly and take corrective action to ensure product quality while minimizing unnecessary downtime.

Improve operations through individual and group problem solving and provide leadership in solving problems on the floor and in meetings.

Promote high quality team environment through effective team work and self-management with a positive attitude.

Able to start and stop extrusion system with 90 days of assignment to area

Able to perform all testing and sampling in extrusion area and complete conformance sheets accurately

Demonstrates knowledge of area GMP’s

Demonstrates basic understanding of the process flow and equipment in the immediate area

Able to make Color, clean & assemble die plates, and forklift experience

Able to safely operate all equipment and systems in extrusion

LOTO training complete

Demonstrates understanding of E-stop strategy for area and can locate all E-stops

Able to do weekly processing start up and shut down procedures

Able to identify quality issues and make parameter adjustments to correct these

Able to set up for any recipe and input initial parameters and run effectively on any extrusion system

Able to run Quality and R&D test

Takes ownership for area in terms of safety and housekeeping

Understand the meat process

Demonstrates a thorough understanding of all equipment in the area, how it operates, what normal conditions are, and can identify abnormal conditions

Able to assist in identifying solutions to problems and short term alternatives to circumvent problems

Demonstrates ability to consistently run all KKM products at 95% A grade while optimizing moisture and minimizing regrind

Able to optimize extruder efficiency by balancing finished product inventory mixed meal level and extruder rates

Able to accurately troubleshoot mechanical and controls system issues

Able to help maintenance/tech services find long term solutions to problems in area

Able to cover for one other processing position, and keeps up to date in that area

Able to provide on-the-job training for new process associates on extruder operation, quality parameters, GMP’s, and safety

Able to understand and adjust the schedule when needed

Demonstrates consistent application of product knowledge in solving quality issues

Able to work with engineering and maintenance to make upgrades to area systems

Works on PMs on a regular basis

OTHER RESPONSIBILITIES:

Maintain a clean, safe work environment that promotes associate safety and product integrity.

Improve operations through individual and group problem solving and provide leadership in solving problems on the floor and in meetings.

Promote high quality team environment through effective team work and self-direction with a positive attitude.

Obtain and maintain proficiency in job specific business systems such as Microsoft Outlook, Microsoft Word, Microsoft Excel systems. Remain current with facility utilized business systems.

May have to perform special non-routine tasks associated with corporate requests, projects and tests

Participate in site action circles and focus groups as appropriate.

Train other area associates in operation of all areas and systems.

Other duties as required.

Job Specifications/Qualifications

Associates degree or equivalent of 2-3 years’ experience (manufacturing environment preferred).

Good math, reading and writing skills.

High level of mechanical aptitude and knowledge with good skills in troubleshooting and problem solving.

Excellent housekeeping skills and knowledge of GMP's.

Good knowledge of personal computers.

Ability and willingness to develop and manage self, demonstrate self directed workgroup leadership and contribute to efficiency, quality and cost optimization with minimal supervision and a positive attitude.

The position will be physically demanding.  The successful candidate must have:

Ability to lift 50 lbs

Ability to work 12 hour rotating shift

Ability to work under variable conditions such as heat, cold, high and /or confined spaces.

Ability to climb ladders

Ability to travel up and down stairs, repetitively

Ability to do repetitive bending and twisting

Ability to work with hazardous chemicals (phosphoric acid) and work with exposure to pressurized steam.

Forklift certified

The base pay range for this position at commencement of employment is between the range listed below, however, base pay offered may vary depending on multiple individualized factors, including but not limited to job-related knowledge, skills, and experience. The total compensation package for this position will include variable pay, medical and dental benefits, participation in 401k plan, and paid time off benefits. Details of participation in these benefit plans will be provided if an applicant receives an offer of employment.

USD 24 - USD 27.28